The RTO Profit Simulator calculates seven key metrics based on your inputs. Each metric provides critical insights into your business performance and RTO impact. This guide explains each metric in detail based on the calculation logic in src/utils/calculations.js.
All metrics are calculated for monthly view by default. Toggle to Annual Projection to see metrics multiplied by 12 for yearly planning.
For seasonal businesses, use peak season and off-season averages separately to understand variation.
Average Order Value (AOV)
What it is: The average value of each order placed.Default: ₹1,500Calculation: Total Revenue / Total OrdersHow to determine yours:
AOV = Total Monthly Revenue / Total Monthly Orders
Example: If you made ₹50,00,000 from 5,000 orders:
AOV = ₹50,00,000 / 5,000 = ₹1,000
COD Percentage
What it is: Percentage of total orders placed with Cash on Delivery payment method.Default: 60%How to determine yours:
COD % = (COD Orders / Total Orders) × 100
Industry benchmarks:
Tier 1 cities: 30-50% COD
Tier 2/3 cities: 60-80% COD
Rural areas: 80-90% COD
RTO Percentage
What it is: Percentage of COD orders that result in Return to Origin (not delivered).Default: 30%How to determine yours:
RTO % = (RTO Orders / Total COD Orders) × 100
Get this data from:
Shipping partner dashboard
Logistics reports (look for “RTO”, “Failed Delivery”, or “Returned” status)
Your order management system
This is RTO as % of COD orders, not % of total orders. If you have 1,000 COD orders and 250 RTOs, your RTO % is 25%, not 2.5%.
Forward Shipping Cost
What it is: Cost to ship each order from your warehouse to the customer.Default: ₹60 per orderHow to determine yours:
Check your logistics partner rate card
Use average if you have zone-based pricing
Include pickup charges if applicable
If your shipping cost varies significantly by zone:
Local: ₹40
Regional: ₹60
National: ₹80
Use a weighted average based on your typical order distribution.
Return Shipping Cost
What it is: Cost charged by logistics partner to return the product from delivery location back to your warehouse.Default: ₹60 per RTOHow to determine yours:
Check your logistics contract for RTO charges
Often equal to or slightly less than forward shipping
Some partners charge flat RTO rates
Many logistics partners charge higher RTO rates as a penalty/deterrent. Negotiate this rate down as part of your logistics contract.
Product Cost per Order
What it is: The cost of the product being sold (COGS - Cost of Goods Sold).Default: ₹500 per orderHow to determine yours:
For single-product businesses: Your product manufacturing/purchase cost
For multi-product: Average product cost across your catalog
Include: Raw materials, manufacturing, packaging
Interpretation for RTO:In RTO context, this represents the opportunity cost or actual cost:
Product blocked in logistics cycle (couldn’t sell to others)
Potential damage during forward + return journey
Repackaging costs to make resaleable
For perishables/fashion: May become unsellable (100% loss)
For high-value products (electronics, jewelry), this is your largest RTO cost component. For low-value products (apparel, accessories), shipping costs dominate.
Total Revenue = Monthly Orders × Average Order Value
Default Example:
Total Revenue = 10,000 × ₹1,500 = ₹1,50,00,000/monthAnnual: ₹18,00,00,000
What it tells you:
This is your gross revenue if all orders were successfully delivered
Represents the maximum possible revenue
Does NOT account for RTO losses or costs
Business insight:
This is an aspirational number. Your actual realized revenue will be lower due to RTOs. The gap between Total Revenue and Realized Revenue shows the direct revenue loss from failed deliveries.
Absolute number of orders placed with COD payment method
This is your high-risk order pool (where RTO can occur)
Prepaid orders = Total Orders - COD Orders
Business insight:
The higher your COD order count, the higher your exposure to RTO risk. This metric helps you understand the scale of orders that need monitoring, verification, and RTO prevention efforts.
RTO Loss per Order = Forward Shipping + Return Shipping + Product CostTotal RTO Loss = RTO Orders × RTO Loss per Order
Default Example:
RTO Loss per Order = ₹60 + ₹60 + ₹500 = ₹620Total RTO Loss = 1,800 × ₹620 = ₹11,16,000/monthAnnual: ₹1,33,92,000
What it tells you:
Direct monetary loss due to RTO
This money is completely unrecoverable (pure loss)
Does not include indirect costs (customer service, warehouse operations, etc.)
Cost breakdown:
Cost Component
Per RTO Order
Monthly (1,800 RTOs)
Annual
Forward Shipping
₹60
₹1,08,000
₹12,96,000
Return Shipping
₹60
₹1,08,000
₹12,96,000
Product Cost
₹500
₹9,00,000
₹1,08,00,000
TOTAL
₹620
₹11,16,000
₹1,33,92,000
Business insight:
Critical: This is pure cash burn. Unlike marketing spend (which brings customers) or inventory investment (which can be sold), RTO loss generates zero value. Reducing this number should be a top priority.
Money you actually received (prepaid) or will receive (delivered COD)
This is not profit - costs still need to be deducted
Comparison with Total Revenue:
Total Revenue: ₹1,50,00,000 (what you could have made)Realized Revenue: ₹1,23,00,000 (what you actually made)Revenue Loss: ₹27,00,000 (18% revenue lost to RTO)
Business insight:
Realized Revenue is your real top-line. The gap between Total Revenue and Realized Revenue shows the opportunity cost of RTO - revenue you should have earned but didn’t due to failed deliveries.In this example, 18% of potential revenue is lost to RTO.
Profit per Successful Order = AOV - Product Cost - Forward ShippingLoss per RTO Order = Product Cost + Forward Shipping + Return ShippingBreak-Even RTO % = (Profit per Successful Order / (Profit per Successful Order + Loss per RTO Order)) × 100
Benefit: ₹1,86,000/month savings from lower RTO Risk: May lose customers who can only pay CODDecision: If 5% prepaid discount can convert 1,000 COD customers, cost is:
The simulator includes an AI Insights section that automatically analyzes your metrics and provides recommendations. Here’s how it works (based on src/components/AIInsights.jsx):
Your current RTO (35%) exceeds your break-even RTO (30.5%). Every RTO order is causing a net loss per processed order. Immediate intervention required.
Action: CRITICAL - Your business model is unsustainable at current RTO levels.
Since 60% of your orders are COD, consider charging a small non-refundable advance (Partial COD) for high-risk pin codes. Also, implement NDR management with OTP verification.
Action: Implement partial COD (10-20% advance) and NDR processes.
If you offer a 5% discount on prepaid orders and successfully convert 10% of COD orders to prepaid, your Net Profit increases by ₹89,000 due to reduced RTO volume.
Action: Design prepaid incentive program (discounts, cashback, faster delivery).