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PSI supports four structural materials for pressure vessel and support design. The selected material determines the allowable stress values used in code calculations, so choosing the correct material is essential for accurate results.

Supported Materials

The following materials are available in both the Geometry & Weight (vessel material) and Support Design (support material) forms:
MaterialTypical GradeKey PropertiesCommon Service
Carbon steelSA-516, SA-106General purpose, cost-effective, good weldabilityModerate temperature and pressure, non-corrosive fluids
Stainless steel 304SA-240 TP304, SA-312 TP304Excellent corrosion resistance, austeniticFood/beverage, chemical processing, water service
Stainless steel 316SA-240 TP316, SA-312 TP316Enhanced corrosion resistance with molybdenum additionMarine environments, acid service, chloride-containing media
Alloy steelSA-387, SA-335 P11/P22High strength at elevated temperatures, creep resistanceHigh-temperature and high-pressure service, power generation
The material selected in PSI controls which allowable stress values are applied during code calculations. Always confirm the exact material specification (SA- or SB- designation) with the applicable ASME tables before finalizing a design.

ASME VIII Division 1 Materials

ASME Boiler and Pressure Vessel Code, Section VIII, Division 1 covers the design of pressure vessels using conservative stress-based rules. Division 1 applies a design factor of 3.5 on ultimate tensile strength, resulting in lower allowable stresses compared to Division 2. Common material forms covered under Division 1 include:
  • Plate: SA-516 (carbon steel), SA-240 (stainless steel)
  • Pipe and tube: SA-106, SA-312, SA-335
  • Forgings: SA-105, SA-182
  • Fittings and flanges: SA-234, SA-403
The PSI materials table for Division 1 lists allowable stress values (S) at various temperatures for each listed specification and grade.

ASME VIII Div 1 Materials Table

Available in the PSI app at Tablas → Materiales ASME VIII DIV 1. Lists allowable stress values (S) at temperature for each material specification and grade.

ASME VIII Div 2 Materials Table

Available in the PSI app at Tablas → Materiales ASME VIII DIV 2. Lists Division 2 allowable stress values with higher permitted stresses for qualifying designs.

ASME VIII Division 2 Materials

ASME Section VIII, Division 2 provides alternative rules with more rigorous analysis requirements. Division 2 uses a design factor of 2.4 on ultimate tensile strength (lower than Division 1), which permits higher allowable stresses for the same material. This enables thinner walls and lighter vessels when the additional analysis burden is acceptable. Key differences from Division 1:
  • Higher allowable stress values at equivalent temperatures
  • More detailed fatigue analysis required for cyclic service
  • Stricter material testing and certification requirements
  • Requires documented Design Specification and Design Report
The PSI materials table for Division 2 lists the corresponding allowable stress values per the Division 2 rules. Use these values only when the vessel is being designed to ASME VIII Division 2.

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