Overview
The Stock Tracking system provides real-time visibility into inventory levels, movements, and trends across your entire warehouse network. Built on Next.js 15+ with TypeScript, it delivers instant updates and intelligent alerts to keep your operations running smoothly.Stock tracking leverages Server-Sent Events for real-time updates without polling, ensuring minimal server load and instant notifications.
Real-Time Monitoring
Live Stock Levels
Monitor current quantities across all locations with automatic refresh.
Movement Tracking
Track every inventory transaction from receipt to shipment.
Predictive Alerts
Get notified before you run out with intelligent forecasting.
Trend Analysis
Visualize consumption patterns and seasonal trends.
Stock Level Dashboard
The stock tracking dashboard provides comprehensive visibility:Overview Panel
- Total Items: Count of unique SKUs in inventory
- Total Quantity: Sum of all units across locations
- Stock Value: Total monetary value of inventory
- Low Stock Alerts: Items below reorder point
- Out of Stock: Items with zero quantity
- Overstock: Items exceeding maximum levels
Visual Representations
- Stock Level Chart
- Location Heatmap
- Movement Timeline
- Current stock vs. reorder point vs. maximum level
- Color-coded status indicators
- Trend arrows showing movement direction
- Historical comparison overlay
Alert System
Alert Types
Low Stock Alerts
Low Stock Alerts
Trigger: Quantity falls below reorder pointInformation Provided:
- Current quantity and reorder point
- Days of supply remaining
- Average daily consumption
- Suggested reorder quantity
- Lead time from supplier
- Automatic PO generation option
- Create purchase order
- Transfer from another location
- Adjust reorder point
- Snooze alert for specified period
Out of Stock Alerts
Out of Stock Alerts
Trigger: Quantity reaches zeroCritical Alert Features:
- Immediate notification to relevant staff
- Impact assessment on pending orders
- Alternative product suggestions
- Supplier contact information
- Emergency reorder workflow
- Flag pending orders with out-of-stock items
- Notify customers of delays
- Escalate to purchasing team
- Update product availability on integrations
Overstock Alerts
Overstock Alerts
Trigger: Quantity exceeds maximum levelOptimization Opportunities:
- Calculate excess inventory cost
- Show storage space impact
- Suggest promotional opportunities
- Identify transfer candidates
- Flag slow-moving products
- Create promotional campaigns
- Transfer to high-demand locations
- Adjust purchasing patterns
- Review demand forecasting
Expiration Alerts
Expiration Alerts
Trigger: Products approaching expiration dateTiered Notifications:
- 90 days out: Early warning
- 60 days out: Action recommended
- 30 days out: Urgent action required
- 14 days out: Critical priority
- 7 days out: Immediate disposition needed
- Automatic picking priority adjustment
- Visual indicators in picking lists
- Quarantine recommendation for expired items
- Disposal workflow initiation
Alert Configuration
Customize alert settings for your operation:Movement Tracking
Transaction Types
Receipts
Incoming shipments from suppliers
Picks
Items picked for order fulfillment
Transfers
Movement between locations
Adjustments
Manual inventory corrections
Returns
Customer and supplier returns
Cycle Counts
Physical count verifications
Movement History
View complete audit trail for any product:- Select Product: Choose item from inventory list
- View History: Click Movement History button
- Filter Results:
- Date range
- Transaction type
- Location
- User who performed transaction
- Quantity range
- Export Data: Download history as CSV or PDF
- Analyze Patterns: Identify trends and anomalies
Real-Time Movement Feed
Stock Analysis
Velocity Analysis
Classify products by movement speed:- Fast Movers
- Medium Movers
- Slow Movers
Criteria: High turnover rate (>10x per month)Characteristics:
- High demand products
- Regular replenishment needed
- Prime location candidates
- Potential for bulk discounts
- Place in easily accessible locations
- Increase safety stock levels
- Negotiate better supplier terms
- Consider consignment inventory
ABC Analysis
Classify inventory by value and importance:-
A Items (20% of items, 80% of value):
- Tight control and accurate records
- Daily cycle counts
- Close monitoring of stock levels
- Prime warehouse locations
- Multiple suppliers when possible
-
B Items (30% of items, 15% of value):
- Moderate control
- Weekly cycle counts
- Regular monitoring
- Standard locations
- Standard supplier relationships
-
C Items (50% of items, 5% of value):
- Simple controls
- Monthly cycle counts
- Basic monitoring
- Bulk storage acceptable
- Single sourcing acceptable
Trend Forecasting
The system uses historical data to predict future demand patterns, helping you maintain optimal stock levels.
Integration Features
Barcode Scanning
Integrated barcode scanning for accurate tracking:- Mobile device camera scanning
- Dedicated barcode scanner support
- QR code support for locations
- Batch scanning capabilities
- Scan verification and error handling
API Webhooks
Receive real-time updates via webhooks:User Interface
Built with modern, responsive design:Desktop Dashboard
Full-featured interface with multiple panels, charts, and detailed views
Mobile App
Streamlined mobile interface for warehouse floor operations
Tablet View
Optimized for receiving and cycle counting operations
Dark Mode
Full dark mode support using next-themes for reduced eye strain
Technology Stack
- Frontend: Next.js 15+ with App Router for optimal performance
- Language: TypeScript with strict mode for type safety
- Styling: Tailwind CSS v4 for consistent design
- Components: shadcn/ui for accessible, customizable components
- Icons: @hugeicons/react for comprehensive icon library
- Real-time: Server-Sent Events for live updates
- State Management: React Server Components + client state
Best Practices
Daily Monitoring Routine
-
Morning Review (15 minutes)
- Check overnight alerts
- Review low stock items
- Verify incoming shipments
- Confirm outbound picks
-
Mid-Day Check (10 minutes)
- Monitor movement trends
- Address any urgent alerts
- Review picking accuracy
- Check location utilization
-
End of Day Review (15 minutes)
- Verify all transactions posted
- Review discrepancies
- Plan tomorrow’s priorities
- Generate daily reports
Stock Accuracy Maintenance
Cycle Counting Schedule
Cycle Counting Schedule
Implement a structured cycle counting program:
- A Items: Daily counts (different items each day)
- B Items: Weekly counts (rotate through categories)
- C Items: Monthly counts (section by section)
- Problem Items: Immediate recount after discrepancy
- High-Value Items: Additional random spot checks
Root Cause Analysis
Root Cause Analysis
When discrepancies occur:
- Document the variance (quantity, location, product)
- Review recent transactions (past 7 days)
- Interview involved staff
- Identify the root cause:
- Process error
- System error
- Theft or damage
- Location error
- Implement corrective action
- Monitor for recurrence
- Update training if needed
Process Controls
Process Controls
Prevent errors with strong controls:
- Mandatory barcode scanning for all transactions
- Two-person verification for high-value items
- Location confirmation requirements
- Quantity verification prompts
- Automated variance alerts
- Regular process audits
- Continuous staff training
Performance Optimization
The stock tracking system is optimized to handle warehouses with 100,000+ SKUs and millions of transactions.
- Server-side rendering for initial page load
- Incremental static regeneration for product data
- Edge caching for frequently accessed information
- Lazy loading for detailed views
- Virtual scrolling for large lists
- Optimistic UI updates for better user experience
Reporting Capabilities
Generate comprehensive stock tracking reports:Stock Status Report
Current levels, status, and value for all items
Movement Summary
Transaction summary by type, period, and location
Velocity Report
Turnover rates and movement classification
Accuracy Report
Cycle count results and accuracy metrics
Alert History
Historical alert patterns and response times
Forecast Report
Demand predictions and reorder recommendations
Troubleshooting
Real-time updates not working
Real-time updates not working
Symptom: Dashboard not refreshing automaticallySolutions:
- Check internet connection stability
- Verify browser supports Server-Sent Events
- Check browser console for errors
- Disable browser extensions that might block connections
- Clear browser cache and reload
- Try different browser
- Contact support if issue persists
Alert notifications not received
Alert notifications not received
Symptom: Missing expected low stock or other alertsSolutions:
- Verify alert configuration is enabled
- Check email/SMS settings and spam folder
- Confirm you’re in recipient list
- Review threshold settings
- Check quiet hours configuration
- Test notification system manually
- Review alert history for delivery status
Inaccurate stock forecasts
Inaccurate stock forecasts
Symptom: Predictions don’t match actual demandSolutions:
- Ensure sufficient historical data (minimum 3 months)
- Review and correct any data anomalies
- Adjust for known events (promotions, seasonality)
- Verify all transactions are recorded correctly
- Consider manual forecast override for specific items
- Retrain forecast model with cleaned data
Next Steps
Inventory Management
Learn about comprehensive inventory management
Order Processing
See how orders affect stock levels
Reporting & Analytics
Explore advanced analytics and insights
Real-Time Updates
Configure real-time update settings
