Standards & Specifications
Quality Hub GINEZ maintains comprehensive quality standards for over 200 products across multiple parameters: sólidos content, pH levels, and appearance specifications.
Standards Overview
All product standards are centrally defined in lib/production-constants.ts in three key constants:
- PRODUCT_STANDARDS: Sólidos (solids content) specifications
- PH_STANDARDS: pH range specifications
- APPEARANCE_STANDARDS: Visual appearance requirements
PRODUCT_STANDARDS (Sólidos)
Defines minimum and maximum sólidos content (% by weight) for each product.
Data Structure
export const PRODUCT_STANDARDS: Record<string, { min?: number, max?: number }> = {
"LIMLIM": { min: 1.4, max: 1.6 },
"LIMVIO": { min: 1.3, max: 1.4 },
"TRALIM": { min: 16.5, max: 17.5 },
// ... 200+ products
}
lib/production-constants.ts:100-220
Usage
const stdSolids = PRODUCT_STANDARDS[record.codigo_producto]
if (stdSolids && stdSolids.min !== undefined && stdSolids.max !== undefined) {
// Use standards for conformity evaluation
}
Sample Standards by Product Category
Limpiadores Multiusos (Multi-purpose Cleaners)
| Product Code | Min % | Max % | Description |
|---|
| LIMLIM | 1.4 | 1.6 | Limón |
| LIMVIO | 1.3 | 1.4 | Violeta |
| LIMMAR | 1.1 | 1.7 | Marina |
| PINO | 3.6 | 4.2 | Pino |
Detergentes para Trastes (Dish Detergents)
| Product Code | Min % | Max % | Description |
|---|
| TRALIM | 16.5 | 17.5 | Limón |
| TRAMAN | 15.5 | 17.5 | Manzana |
| TRABLU | 16.5 | 17.5 | Blue |
| XPUMAX | 15.6 | 17.5 | Pumax |
Detergentes para Ropa (Laundry Detergents)
| Product Code | Min % | Max % | Description |
|---|
| COLGIN | 9.0 | 10.5 | Color Guard Ginebra |
| GIRIEL | 9.0 | 10.5 | Giro Ariel |
| PERLA | 11.1 | 13.5 | Perla |
| AQUA | 10.5 | 12.5 | Aqua |
Suavizantes (Fabric Softeners)
| Product Code | Min % | Max % | Description |
|---|
| SUASUE | 1.3 | 2.0 | Sueños |
| SUALIB | 1.5 | 2.2 | Libertad |
| SUAMAG | 1.4 | 2.6 | Magia |
Línea Automotriz (Automotive Line)
| Product Code | Min % | Max % | Description |
|---|
| ALTBRI | 38.0 | 38.6 | Alto Brillo |
| BRIGEL | 21.5 | 24.5 | Brillo Gel |
| GINLIQ | 10.5 | 11.0 | Ginebra Líquido |
| CREMEC | 37.0 | 40.5 | Crema Mecánica |
High-concentration products (automotive, specialty cleaners) have significantly higher sólidos content, often 20-40%, compared to standard cleaners at 1-3%.
PH_STANDARDS
Defines acceptable pH ranges for products where pH is a critical quality parameter.
Data Structure
export const PH_STANDARDS: Record<string, { min: number, max: number }> = {
"TRALIM": { min: 7, max: 9 },
"COLGIN": { min: 7, max: 9 },
"JABPM": { min: 5, max: 6 },
// ... products requiring pH control
}
lib/production-constants.ts:222-242
pH Ranges by Product Type
Neutral pH (7-9): Detergents & Cleaners
"TRALIM": { min: 7, max: 9 }, // Dish detergent
"COLGIN": { min: 7, max: 9 }, // Laundry detergent
"DETER": { min: 7, max: 9 }, // General detergent
Slightly Acidic pH (5-6): Personal Care
"JABPM": { min: 5, max: 6 }, // Hand soap
"JABHIE": { min: 5, max: 6 }, // Hypoallergenic soap
Acidic pH (3-4): Specialty Products
"GINESH": { min: 3, max: 4 }, // Special ginebra
Slightly Acidic pH (6-7): Shampoos & Creams
"SHAPAN": { min: 6, max: 7 }, // Pantene shampoo
"CREDEL": { min: 6, max: 7 }, // Body cream
Alkaline pH (8-10): Heavy-duty Cleaners
"DESMUG": { min: 8, max: 10 }, // Degreaser
"DETALC": { min: 9, max: 11 }, // Alcohol detergent
pH outside specified ranges can affect product efficacy, stability, and safety. pH is especially critical for personal care products and disinfectants.
APPEARANCE_STANDARDS
Defines expected visual appearance characteristics for quality inspection.
Data Structure
export const APPEARANCE_STANDARDS: Record<string, string> = {
"LIMLIM": "CRISTALINO",
"LIMVIO": "CRISTALINO",
"SUASUE": "OPACO",
"PERLA": "APERLADO",
// ... 200+ products
}
lib/production-constants.ts:244-483
Appearance Categories
CRISTALINO (Clear/Transparent)
Characteristics: Clear, see-through liquid with no cloudiness
Products:
- Most limpiadores multiusos (LIMLIM, LIMVIO, LIMMAR)
- Dish detergents (TRALIM, TRAMAN, TRABLU)
- Clear laundry detergents (COLGIN, COLBLA, GIRIEL)
- Antibacterials (GELANT, LIMSAK)
"LIMLIM": "CRISTALINO",
"TRALIM": "CRISTALINO",
"GELANT": "CRISTALINO",
OPACO (Opaque)
Characteristics: Non-transparent, solid appearance with no visibility through liquid
Products:
- All suavizantes/fabric softeners (SUASUE, SUALIB, SUAMAG)
- Aromatizantes ambientales (AROANII, AROCAN)
- Bases (BAROANII, BLIMALA)
- Creams (CREDEL, CREBAB)
"SUASUE": "OPACO",
"AROANII": "OPACO",
"CREDEL": "OPACO",
APERLADO (Pearlescent)
Characteristics: Opalescent, pearly sheen with milky appearance
Products:
- Premium laundry detergents (PERLA, ENCANTO, VELGIN)
- Specialty cleaners (SHAMAS)
- Some shampoos (SHAPAN, SHAHEA)
"PERLA": "APERLADO",
"SHAPAN": "APERLADO",
"ENCANTO": "APERLADO",
Appearance Evaluation Logic
let appearanceStatus: ConformityLevel = 'na'
if (record.apariencia && stdApp) {
// Case-insensitive string matching
if (record.apariencia.toLowerCase().includes(stdApp.toLowerCase()) ||
stdApp.toLowerCase().includes(record.apariencia.toLowerCase())) {
appearanceStatus = 'conforme'
} else {
// Exact uppercase match as fallback
if (record.apariencia.toUpperCase() === stdApp.toUpperCase()) {
appearanceStatus = 'conforme'
} else {
appearanceStatus = 'no-conforme'
failedParams.push('apariencia')
}
}
}
PARAMETER_APPLICABILITY
Defines which quality parameters apply to each product.
Data Structure
export const PARAMETER_APPLICABILITY: Record<string, { solidos: boolean, ph: boolean }> = {
"LIMLIM": { solidos: true, ph: false },
"TRALIM": { solidos: true, ph: true },
"AROANII": { solidos: false, ph: false },
// ...
}
lib/production-constants.ts:485-503
Common Patterns
Sólidos Only
"LIMLIM": { solidos: true, ph: false }, // Multi-purpose cleaner
"SUASUE": { solidos: true, ph: false }, // Fabric softener
Sólidos + pH
"TRALIM": { solidos: true, ph: true }, // Dish detergent
"COLGIN": { solidos: true, ph: true }, // Laundry detergent
"JABPM": { solidos: true, ph: true }, // Hand soap
No Parameters (Appearance Only)
"AROANII": { solidos: false, ph: false }, // Air freshener
"BAROANII": { solidos: false, ph: false },// Air freshener base
Aromatizantes (air fresheners) and their bases typically only require appearance inspection, as sólidos and pH are not critical quality parameters for these products.
Product Categories
Products are organized into families for easier standard management:
export const PRODUCT_CATEGORIES = [
{ id: "aro-amb", name: "Aromatizante Ambiental" },
{ id: "antibac", name: "Antibacteriales" },
{ id: "lim-mult", name: "Limpiador liquido multiusos" },
{ id: "det-trastes", name: "Detergente liquido para trastes" },
{ id: "det-ropa", name: "Detergente líquido para ropa" },
{ id: "suavizante", name: "Suavizante de telas" },
{ id: "automotriz", name: "Línea automotriz" },
{ id: "jab-manos", name: "Jabón liquido para manos" },
{ id: "shampoo", name: "Shampoo capilar" },
{ id: "crem-corp", name: "Crema corporal" },
{ id: "prod-interm", name: "Producto intermedio" },
// ... more categories
];
lib/production-constants.ts:56-76
Working with Standards
Checking if Standards Exist
const productCode = "LIMLIM"
const hasSolidsStandard = PRODUCT_STANDARDS[productCode] !== undefined
const hasPhStandard = PH_STANDARDS[productCode] !== undefined
const hasAppearanceStandard = APPEARANCE_STANDARDS[productCode] !== undefined
Retrieving Standards
const stdSolids = PRODUCT_STANDARDS[productCode]
if (stdSolids) {
console.log(`Sólidos range: ${stdSolids.min}% - ${stdSolids.max}%`)
}
const stdPH = PH_STANDARDS[productCode]
if (stdPH) {
console.log(`pH range: ${stdPH.min} - ${stdPH.max}`)
}
const stdApp = APPEARANCE_STANDARDS[productCode]
if (stdApp) {
console.log(`Expected appearance: ${stdApp}`)
}
Validating Measurements
const isWithinSolidsSpec = (value: number, productCode: string): boolean => {
const std = PRODUCT_STANDARDS[productCode]
if (!std || std.min === undefined || std.max === undefined) return false
return value >= std.min && value <= std.max
}
const isWithinPhSpec = (value: number, productCode: string): boolean => {
const std = PH_STANDARDS[productCode]
if (!std) return false
return value >= std.min && value <= std.max
}
Standards Maintenance
Standards are hardcoded in production-constants.ts. Any changes require code updates and redeployment. Future versions may implement database-driven standards for easier updates.
Adding New Product Standards
- Add sólidos range to
PRODUCT_STANDARDS
- Add pH range to
PH_STANDARDS (if applicable)
- Add appearance to
APPEARANCE_STANDARDS
- Update
PARAMETER_APPLICABILITY
- Add to appropriate
CATEGORY_PRODUCTS group
Example:
// In PRODUCT_STANDARDS
"NEWPROD": { min: 10.0, max: 12.0 },
// In PH_STANDARDS
"NEWPROD": { min: 7, max: 9 },
// In APPEARANCE_STANDARDS
"NEWPROD": "CRISTALINO",
// In PARAMETER_APPLICABILITY
"NEWPROD": { solidos: true, ph: true },
